I gave the radio away to a fellow vintage
technology enthusiast, Paul. He put these lovely side panels on the set. Very
nice!
This is the second FM radio I built. As before
the design is by
John in Australia. The design is similar to the previous one. A 6BL8 local
oscillator heterodynes the tuned channel down to an IF of about 150kHz. This
radio has a greater audio output thanks to the 6AU6 and the 6BM8. My radio uses
a Russian made 6F3P equivalent tube which is actually a
beam tetrode and not a
pentode. It works exactly the same though
as the 6BM8. As I understand it, only the Mullard ECL82 used the
pentode
configuration. The radio frequency chokes are the
hand made versions John recommends.
I find it frankly surprising that Electronics
Illustrated used the circuit they did. In the "Transistor Manual," Seventh
Edition, General Electric Co., 1964, p 203, a
much more modern
circuit is shown for a ring counter using transistors. Perhaps cost and
component count was an issue.
This was a very challenging design to get
going reliably. I had to make some minor changes to the design. Even so, it is
still not without some issues. Upon further reflection I think I will eventually
rebuild this calculator using modern diodes and capacitors. Using vintage
Russian diodes and capacitors might have looked cool, but the characteristics of
these old components may no longer be good enough for this circuit. I'll re-use
the power supply, and pulse amplifier boards. Only the ring counters need to be
rebuilt.
1964 General Electric ring counter using transistors
Ring counter using neon lamps
Below is a video of one of my neon ring
counter boards being pulsed by a rotary telephone dial.
Proposed card cage
Underside of counter board with vintage diodes
Top of counter board
Underside of pulse amplifier
Underside of pulse amplifier
The pulse amplifier
Completed counter boards
Completed counter boards
Spaghetti
Completed Computer
Pulse Counting FM radio
26 January 2013
This is an all vacuum tube Pulse Counting FM
radio that I built. The chassis is 3mm aluminium that I had bent at a local
engineering metal shop. I also sanded the metal to give it a matte finish. I
drilled the
socket mounting holes myself. The circuit uses heterodyning which means all
incoming signals are mixed with a local oscillator. All signals are therefore
down-converted to a much lower intermediate frequency (IF).
This design
is unique in that it uses an IF of only ~300kHz. There are no IF transformers
and no need for alignment which makes for easy construction. Here's
another implementation
using a slightly different mixer/oscillator. I added OC3 gas voltage regulators
to the design to help stabilise the power supply. The local oscillator benefits
from a stable supply voltage. The tube heaters are AC powered and there is no
detectable hum. Proper tube heater wiring guidelines were followed like twisting
the wires together tightly, not making wiring loops and keeping the wiring away
from the sockets. A small bypass capacitor is wired across each heater and the
heater wiring is grounded at the VHF local oscillator only.
The set uses EF80 x 3, 6AL5 x 1, 6BL8 x 2, EZ81 x 1, OC3 x
2 and an EM84 magic eye. B+ is ~200V. The main
power transformer is from Eloff
Transformers. The power supply filter choke is a rewound transformer core.
The audio output transformer was "borrowed" from an unused tube audio amp kit I
bought that had poor performance. All tubes are NOS. The EZ81 is running with 200ohm protection resistors.
I had to make some other very minor adjustments to
maximise the sensitivity. It now pulls in stations loud and clear from Tygerberg hill
30km away using a rooftop Yagi. Sound quality is Hi-Fi.
Planning the chassis layout
RF Chokes and tank circuit coil
Coil and tuning capacitor
Signals
The bottom trace is the pulse train whose density varies with the modulation.The closer together the pulses, the higher the signal amplitude and visa versa.
At work
6BL8, EF80
Oscillator/Mixer in the foreground. Behind is the IF amplifier tubes, limiter and detector
Power supply
OC3 voltage regulators and EZ81 rectifier
Nice glow
OC3 voltage regulators
20 June 2013
I recently bought some "Made in England" Teonex 6BL8/ECF80
tubes and tried one out in the VHF tuner section of my Pulse Counter FM
radio. The radio worked, but would only tune to relatively strong stations.
Weaker stations could not be tuned in at all. It was obvious that the
sensitivity was a lot less. I put the RCA 6BL8 that I took out back and all
was well again. Even the weaker stations came in loud and clear.
I took a closer look at the RCA and Teonex tube and noticed
that the anode structure of the pentode section was completely different
between the two tubes. The RCA 6BL8 has a half-moon shaped anode with a
large rectangular cut-out through which the cathode and pentode grids are
visible. The Teonex on the other hand has a closed box type anode. Teonex
relabelled tubes from European, but also Japanese manufacturers. See
photos below.
It turns out the 6BL8 was never intended to be used in this
configuration where the pentode section acts as both mixer and oscillator.
The triode was supposed to be the oscillator, but in Johns' design the
triode section acts as a buffer amplifier between the aerial and the pentode
oscillator/mixer. It is conceivable that manufacturers therefore never
tested their 6BL8/ECF80 in this configuration and differences in design had
a marked effect when the pentode was used as mixer and oscillator.
RCA 6BL8
The rectangular cut-out in the anode structure of the RCA 6BL8
RCA 6BL8
The rectangular cut-out in the anode structure of the RCA 6BL8
RCA 6BL8
The rectangular cut-out in the anode structure of the RCA 6BL8. Notice the half circular structure of the anode.
RCA 6BL8
The rectangular cut-out in the anode structure of the RCA 6BL8. Notice the half circular structure of the anode.
Made in England, Teonex
The Teonex has a closed box type anode for the pentode section. The grid and cathode is not plainly visible.
Made in England, Teonex
The Teonex has a closed box type anode for the pentode section. The grid and cathode is not plainly visible.
I e-mailed John In Australia with my information. Here's his
response:
9 February 2014
I noticed that all of the tubes in my radio have
developed some discoloration on the inside of the glass. It varies in
darkness and severity. These tubes now have in excess of 3000 hours on them.
I'm at a loss to completely explain the discoloration. My Internet research
reveals that electron bombardment does indeed discolour glass. Ion
bombardment is also a possibility. The discoloration does not appear to
affect the operation of the tubes and my radio works perfectly. I think the
most likely culprit is prolonged electron bombardment.
EM84
Some darkening is evident oppposite the cathode
Teonex 6BL8 Tube
Darkening is evident opposite the cathode of the pentode section that is sticking out at the top.
Closeup of TEONEX
RCA 6BL8
Darkening is evident on the inside of the glass opposite the cutout in the anode. Electrons can obviously escape through the gap and hit the glass.
1941 Philips E151A
I recently managed too get my hands on
this beauty. It works, but needs new capacitors.8/08/2014
The 1j17b is a miniature pentode that was used
by the Russian military for their communication equipment. I was thinking of
using two, along with a step-up DC-DC converter, for 60V HT, to make a small
headphone amplifier. My iPod just doesn't have enough kick to drive a pair of
big Sennheiser headphones. This tube is
unusual in that it uses parallel rods instead of grids as control, screen
and suppressor elements.
iPod and miniature vacuum tubes, the perfect combination
The Millett Hybrid
Headphone Amplifier, BUF634 SMD
version
The 12AE6A triode/double diode
I love the boxes
I recently (July 2010)
bought some 12AE6A vacuum tubes on e-bay. Why? To built a
Millett Hybrid amp of course.
The Millett is a low voltage vacuum tube
headphone amp. Gain is provided by two 12AE6A
space charge
tubes together with a semiconductor output stage to drive a low impedance
load. This has the advantage of not needing an expensive output transformer. I
almost exclusively listen to music on headphones, I love tubes and I'm nervous
of high voltages so the Millett is perfect for me. I also managed to get free samples of the
Burr-Brown BUF634 which is used in the output stage. The
BUF634 is used to match
the very high output impedance of the tubes to the low impedance of a pair of
headphones. It has a gain of <1 and is only there to provide current to the
load. The BUF634 is R80 each from RS Components! Score! The BUF634's are surface mount
so I had to adapt the board in Eagle CAD.
Tweaked layout for SMD BUF634.The
large pads for the BUF634 is to help with heat dissipation. They actually don't
get hot.
CLICK image to download EAGLE CAD file
Thank you Gregory for double-checking my work!
Millett boards etched by my
good friend, Richard Smuts. The rest of the assembly I did myself.
The Super-Simple 12AU7 Hybrid Headphone amp
My
improved
PCB design with thicker tracks and neater layout. Version 2, 2011
There is also another hybrid tube design I
found
here. This design uses a single 12AU7 tube. This double triode makes it
possible to have a stereo headphone amp with just one tube. Very simple to
construct and devoid of high voltages, the
12AU7
(ECC82) / IRF510 Headphone Amp is a perfect beginners project. I redesigned
the PCB artwork to make the layout neater and the tracks thicker.
I no longer make PCBs for sale. I outsource those to a fabrication house.
I only make prototypes myself.
To power the Super-Simple 12AU7 headphone
amplifier I recommend you use a linear power supply as opposed to a
switched-mode power supply. Experience has shown switched-mode power supplies to
introduce too much noise, audible as a pronounced hiss during quiet passages.
This circuit will reward a clean, well regulated power supply. I also recommend
you use a power supply of 12.6V. This is the rated voltage for the 12AU7
filaments. Any lower and I'm concerned one may not get sufficient electron
emission. This amplifier draws ~598mA at 12.62V. The LM317s and IRF610s (in my
case) get quite hot. I measured just under 50C with a temperature probe with the
heatsinks on.
I'm driving a pair of Sennheiser HD500s with
mine. The sound is clear, detailed and punchy but never harsh. Overall the sound
is very pleasant and open. It can easily drive my headphones to uncomfortable
levels. I have it connected to a
Monica2 NOS
DAC. To eliminate switch-on pops I'm using a soft-start power supply based on the
following from the National Semiconductor LM317 datasheet:
Recently when assembling an amp I had a real
problem with a humming/buzzing noise I couldn't trace. Turned out it was
RFI from
the
DECT cordless phone base station on my desk. Moved it away and the amp went
quiet.
The Power supply. Use R2 = 2180 Ω for 12.6 V.
Boards etched by my fabricator
and good friend, Richard Smuts