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PCM-X3 Processor

updated: 2020/05/03 18:00:23 +0200

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Development Blog

 

Video output of encoder displayed on monitor. 29/04/2020

 

24 November 2009

I've been reviewing the clock issues I've experienced with the PCM-X2 decoder. The problem is synchronizing with the rate at which samples arrive from the digital source (video tape). My experiments have shown that samples arrive up to 0.16% faster than the nominal rate. My plan was to have a VCO on the PCM-3 to enable it to sync with the source. The VCO, however, only has a pullability of +-200ppm (0.02%) which may not be enough. The decoder must have some sort of VCO whose frequency is adjusted dynamically to sync with the rate at which samples arrive from tape.

24 November 2009

I would like to run the encoder system clock synchronous with the digital source clock. To this end I have calculated the PLL settings for the dsPIC to run off of the recovered system clock from the DIR9001. With the DIR9001 providing a recovered clock of 11.2896MHz (256 x 44100Hz),

  • PLLDIV = 00011010 --> 28

  • PLLPRE = 00000 --> Input/2

  • PLLPOST= 00 --> Output/2

With these settings the dsPIC33 will run at 39.51MIPS. The difference is that this time the PIC is synchronous with the digital source (CD player). If samples arrive slightly faster, the video signal will have a slightly higher refresh rate and visa versa. This also means that a fixed sample to line ratio can be used, simplifying buffer management. It should also smooth the rate at which samples arrive from tape.

Data from PCM-X2


The system clock generator of the decoder should have a VCO running at close to the correct frequency of say 11.2896MHz (256 x 44100Hz). At 11.2896MHz (period = 88.577 ns), 722.53 cycles will fit into 64us.

At 22.579MHz (period = 44.288941 ns), 1445.056 cycles will fit into 64us. Round off to 1445. A small PIC can act as a counter connected to the VCO, if the VCO generates its' 1445th cycle before the next sync pulse begins, it's running too fast. If the VCO generates its' 1445th cycle after the next sync pulse has started, it's running too slow. An error per line of 0.056 cycles still exist. 0.056 is 38.754 ppm of 1445. To minimize the error several video lines can be used for example: If 1445.056 cycles fit into 64us then 28901.12 cycles will into 20 x 64us lines. 0.12 is 4.1521ppm of 28901 if 28901 is used as the counter. Similar equations will work for 11.2896MHz with the added advantage that the same PLL settings can be used on the decoder dsPIC33. Also consider the following:

Cycles Rounded off count Error Error time
1445.056 (in 64us) 1445 0.056 2.4801ns
28901.12 (in 20 x 64us) 28901 0.12 5.314ns

Counting cycles over 1 video line produces less jitter. The clock generation may have to be done with discrete logic as a PIC may not be fast enough or accurate enough. A 12 bit synchronous counter can be used. 3 x SN74LV163A for the VCO cycle counter. A fast/slow decision is made depending on which counter reaches their terminal count first.

Alternatively the clock run-in can be used as a reference frequency, similar to a colour burst.

Clock run-in top left.

With each bit 400ns long, at 22.579MHz 9.03 cycles will fit into one cycle of the run-in clock. Rounded off to 9 cycles, the error is 1.32ns. The run-in clock would be the best bet for system clock generation as sync pulses from VCRs can be unreliable. If the clock run-in is locked to the digital source clock used during recording (CD-player) a 200ppm pull on the clock generator might be sufficient.

"The sampling rate coming from my Sherwood CD player is 44103 Hz (0.0068 % off). This confirms my suspicion that samples are coming in slightly too fast. The stereo rate would be 88206 samples/second." from PCM-X2 development blog.

0.0068% is 68ppm. Well within the +-200ppm pull range of the MAX9485


1 December 2009

Researching PLLs now. Below is a possible clock recovery circuit for the decoder board.

 a CD74HCT4046A phase comparator can also be used

6 February 2010

It occurred to me that a simpler method of clock generation would be to use a system where the dsPIC monitors the internal sample buffer level. The goal is to keep the buffer half-full of samples at all times. If the buffer is more than half-full a "0" is output. If the buffer is less than half-full a "1" is output. This will have the effect, if filtered and applied to a VCO of speeding up the playback clock should the buffer become too full and slowing it down should the buffer become too low. This method would negate the need for a 44100 reference clock burst recorded on the tape. It also has the advantage of always playing back the samples at the rate at which they arrive.

Alternative playback clock recovery method using buffer monitoring

Decoder unit clock recovery, proposed circuit

7 February 2010

I'm planning to redesign the PCM-X3 encoder clock to run synchronously with the digital source clock. This will allow a fixed number of samples to be loaded per video frame, simplifying buffer management. It will also simplify playback as the 44100Hz sampling frequency will be locked to the incoming video signal. What concerns me though is jitter in the incoming video signal. Experimentation can determine how much of a problem this would be. Reclocking with a D flip-flop [74ACT374] operating from a high frequency crystal oscillator could remove or reduce jitter on the recovered clock used for playback.

 

9 May 2010

I'm so glad I managed to improve the performance of the PCM-X2 even more before starting the PCM-X3. Less to fix. I've decided to add a PLL to the PCM-X3, to lock onto the rate at which samples arrive from tape, using a CD74HCT4046 PLL with VCO. It has the phase comparator onboard as well. This is simpler than the MAX9485/crystal combination above. I've decided to use the circuit cards from the PCM-X2 for the PCM-X3 as the circuits would be 99% similar. I am making a special motherboard for the cards though.

 

1 January 2011

I've started construction of the PCM-X3 using the decoder and encoder boards from the PCM-X2. I have glued the encoder/decoder boards to the side of a piece of Vero board. On the Vero board will go two dsPIC33FJ128GPs. My regular job and writing my dissertation took up so much of my time in 2010, that I can only work on this again now. I don't know for how long though because I start work again on 17 January 2011. Fortunately most of the hardware is working since I just used the cards from the PCM-X2. I only need the dsPICs, power for the board, interconnects and ports for the ICD. Then I'll have something that works again that I can tweak. As stated earlier, I'm going to run the encoder dsPIC using a clock of 11.2896MHz which is a multiple of 44.1 kHz. This'll allow me to have a fixed number of samples per video field. The PIC16 board didn't allow me to introduce my own clock to the dsPIC, hence the creation of this version.

 

3 January 2011

DIR9001 configuration on encoder board, SCKO = 22.5792 MHz

The encoder unit will start up with the internal RC oscillator on the dsPIC, confirm the DIR9001 is locked, then switch to SCKO. Clock switch can occur if ERROR pin on DIR9001 is low. Doing further datasheet reading and planning. Summarised here so I can find the important bits easy.

DIR9001 configuration on encoder board, CKSEL = LOW

Re-mappable input/output pins IMPORTANT !

dsPIC33 Pin Layout encoder

DCI Interface Input, page 162 datasheet

SPI Output, page 163 datasheet

16 January 2011

Assembly of the PCM-3 is continuing. My day job and writing of my dissertation is interfering though...oh well.

 

18 January 2012

So nothing happened for a year. Too many other more important things happening. At least my Professor says my dissertation is "very close" to being finished. I'll hand in before middle of the year.

Working on Goldilocks rekindled my desire to finish PCM-3 so I've been reflecting on clocks and such. The encoder will definitely use a clock which is a multiple of the sampling frequency fs. This means the encoder will produce a fixed number of audio samples per field. So fixed number of samples per second in, fixed number of samples per second out. DIR9001 will feed recovered data clock to dsPIC33.

The issue I've been exploring is regeneration of the playback clock from the video signal at the decoder end. Like any good engineer I'd like to use the simplest solution possible and preferably as few additional chips as possible. The decoder dsPIC33 can perhaps be clocked from a crystal to run at 40MIPS, but it needs to be told how fast to send the samples to the DIT4096 so the buffers don't run empty.

The encoder will be running from the clock recovered by the DIR9001 from the digital source. This means the clock encoded on the video line will be directly related to the sampling frequency. This clock burst can be gated to a comparator circuit controlling a VCO.

In the decoder the interrupt service routine (ISR) reading data in is triggered every time a new line starts by detecting the rising edge of the video sync pulse. The data stream on the left (top) can be sent directly to a 4046 phase with a VCO. It shouldn't matter that there's data on it. Since the encoder ran locked to fs the data stream will have a frequency component at a multiple of fs that the VCO can lock to. This will allow synchronisation of the local VCO to the playback clock. A type II Phase Comparator will be used.

The resulting clock can then be used to clock the dsPIC33 and the DIT4096. Locking everything, including the PIC, to a single clock will allow the dsPIC SPI bus to dynamically follow minor changes in playback speed. The 4046 loop filter should remove jitter caused by the VHS transport.

An LM565 can also be used or perhaps LMC568. FM demodulator chips seem to be of use here...

 

Recovering a master clock from input data stream.

Centre frequency of 4046 is set by resistor/capacitor. 4046 Using phase comparator 2.

6 April 2012

I dismantled the prototype. There is NO WAY I'm using the 28 pin dsPIC33FJ128GP202. I'll make a new board. See Goldilocks for my reasons.

18 February 2020 decoder

I'm resurrecting this project and have been doing a lot of thinking and reading. I'd like to use the following circuit to recover the system clock from the video tape. The recorded clock bursts are applied at J5 so that the PLL can sync and lock. An alternative is to record a 44100Hz/8=5.5125kHz tone on the linear sound track and apply that to J5. This can be used as a reference for the circuit below to generate a 22.5792MHz or 11.2896 MHz system clock.

Source ti.com

1 March 2020 decoder

The following circuit is simpler and does not require tedious and complicated programming of the CDCE913.

 

14 March 2020

Got some very nice prototyping boards.

Right-Click open image in new tab

20 March 2020

Calculating the PLLPRE, PLLDIV and PLLPOST settings for a recovered clock (from DIR9001) of 128 x fs. Doing it graphically like below helps a lot. Divide by 28 so set PLLDIV to 26. (offset of two for some reason)

26 March 2020

The whole country is going into a 21 day lockdown today, which gives me plenty of time to work on the PCM-3. I have to original code running on the PIC just generating the sync pulses for now using the onboard RC clock so the frequencies are still off. The waveform shapes are correct though. Next, I have to wire up the SPDIF interface.

28 March 2020

Day two of lockdown. Got the SPDIF receiver working. Now to clock the dsPIC from the recovered SCKO at 256xFs.

29 March 2020

Day three of lockdown. The dsPIC is now running using the recovered system clock from the DIR9001 at 39.51 MIPS. At this speed the video lines are slightly longer, but not so that it would cause sync problems. 40 vs 39.51 MIPS is a 1.2% difference making a 64us line, 64.8us long. Next is connecting the Data Converter Interface (DCI) and the Serial Peripheral Interface (SPI).

30 March 2020

Day four of lockdown. The dsPIC is doing some weird things. There is an output on the SPI iterface, but not entirely what is expected. It is like all "ones" is always read in or something. The data pattern on the SPI remains unchanged, but when STOP is pressed on the CD player, it goes to zeroes with only the clock run-in showing. I'm stuck! I don't know if the samples are being read into RAM correctly, since my old ICD2 don't want to seem to "Run the Target" in DEBUG mode. So I can't read the FIFO RAM contents. It's just fighting me so badly. I don't know what to do next.....

Above and Below: Sync pulse at top with SPI output below. Different scales.

It occurred to me that I'm essentially implementing an asynchronous FIFO in software. Since I'm stuck with the current build, I have decided to "re-imagine" the PCM-X3 and implement the FIFO functionality in hardware using a 1K x 9 (CY7C425) Asynchronous FIFO chip. I'll use the chip as a serial shift register reading samples in at one rate and clocking them out at another. The dsPIC will still generate the video sync, but will now be used more as a controller, housekeeper and signal generator and supervisor. Let's see what happens! Building on the breadboard will allow me to try the DCI and SPI on the dsPIC one last time also.

Above: PCM-X3 encoder re-imagined. CS8412 digital audio receiver, CY7C425 Asynchronous FIFO and dsPIC33.

31 March 2020

Day five of lockdown. Construction of the new PCM-X3 is progressing well. The SPDIF receiver is working. I'm busy wiring up the dsPIC33. IT WORKS!

Well sort of. It only runs from a 20MHz crystal. For some reason it won't run from the MCK provided by the SPDIF receiver. I'm investigating.

 

Above: PCM-X3 encoder producing video lines with audio data. All processing is being done on the dsPIC33. The external FIFO memory wasn't needed.

1 April 2020

Day six of lockdown. IT WORKS! Seriously, everything works now from the appropriate clock source. I discovered a limitation on the input oscillator frequency when running in EC mode with PLL. The input clock is now 5.6448MHz or 128 x Fs. I also had to use a 74HC04 as level translator between 5V --> 3.3V and a 74LS74 as clock divider 256 x Fs --> 128 x Fs. I'm also over clocking the PIC very slightly.

01_04_2020_encoder.zip

The design of the encoder unit is actually very simple. All of the complexity is in the software. The CS8412 is configured for I2S audio data output format. This is fed to the DCI of the dsPIC33. The SPI interface output produces the data stream which must be merged with the sync pulses on RG0. The dsPIC33 is configured for external clock mode with PLL. The 256 x Fs = 11.2896MHz output clock (MCK) of the CS8412 is divided by two using the 74LS74 to get 128 x Fs = 5.6448MHz. This is fed to the CLKIN pin of the dsPIC33. All other ground and power connections as per the data sheets. Revisited the VCO calculations for 11.2896MHz for the decoder unit.

2 April 2020

Day seven of lockdown. I added the analogue output stage of the encoder unit. It now produces a single properly formatted video signal. Below is the video signal and left to right, the sync pulse, clock run-in and PCM audio data. The clock run-in has been changed to 1010101010101010. The run-in will later be applied at the decoder to a 4046 PLL to extract the system clock.

3 April 2020

Day eight of lockdown. I connected the encoder circuit to a monitor. Click on the image below for a video.

Changed the code to reduce the clock run-in frequency so that it can be used as reference for the decoder 4046 PLL. Changed my mind and changed it back again after doing my maths. Eliminated blank lines at bottom of frame. I'm busy developing and testing the clock recovery sub-system for the decoder unit. It involves using a 555 in monostable mode to generate a gating pulse to isolate and remove only the clock run-in from the video line. The 555 is triggered using the line sync pulse. It then stays "high" until just after the clock run-in is complete, thereby isolating it for application to the 4046.

03_04_2020_encoder.zip

Changed number of active storage lines to 294

03_04_2020_16_37encoder.zip

The video above shows the video output with the low frequency clock run-in still in place, but now you can see and hear the relationship between the sound and the video output. I'm using an old computer monitor with green phosphor. Tré cool! Below is the gating pulse from the 555 and the isolated clock run-in from the data stream (left). Also below is the first part of the video data frame and the isolated clock burst. (right) This setup will be used in the decoder unit to feed the 4046 PLL and PIC24 clock supervisor/extractor.

4 April 2020

Day nine. I did some calculations for the VCO in the decoder below:

l might be using a PIC as a phase comparator and a DAC to generate the VCO control voltage. I have not had success with a conventional 4046 PLL setup. The digital technique is ultimately more reliable and controllable. Let's see.

6 April 2020

Day eleven. I'm developing the decoders' clock recovery system. I'm testing a PIC24 to generate a PWM signal proportional to the phase difference between the 4046 RC oscillator and the incoming clock reference bursts from the video tape.

The PIC24 will act as a phase comparator and generate the frequency control voltage for the 4046 via a low-pass filter. Testing and configuration continues. Below from left to right is the 4046, PIC24, 555 and an AND gate. The output from the 4046 VCO and the clock bursts from the AND gate will be applied to the PIC24. These will generate interrupts and based upon the relative timing of these interrupts, the PIC24 will either increase or decrease the duty cycle of the PWM output signal. This filtered PWM control voltage will then be applied to the VCO to pull the PLL into lock.

Below is the code sequence used to map a peripheral to an output pin on the 28 pin PIC24 I'm using. This code sequence is vital and the main reason I haven't been able to get the 28 pin dsPICs working. I tried using the built-in unlock routine of the compiler, but it didn't work so I did it manually. I followed the datasheet very literally and it worked!

Mapping a peripheral to an output pin on the PIC24

10 April 2020

The lockdown has been extended to 30 April and I'm slowly getting sick of it now, but I'm still playing with my circuits. I'm still testing and contemplating clock recovery from the data stream. Using the PWM module on the PIC24 I can generate a control voltage for the 4046 VCO, but there is still a lot of noise on the filtered PWM output, which concerns me. Another option is to use a DAC. To that end I'm testing an old R2R ladder DAC. The idea is that a DAC like this would have a clean static output voltage. I have ordered three dsPIC33FJ128MC804 chips. These actually have a stereo DAC onboard. My hope is that the onboard DAC would be able to generate a nice clean control voltage for the 4046 VCO. Another benefit would be that I can simplify the decoder hardware having a smaller chip (44 pin vs 100 pin) and also a stereo DAC onboard, thereby eliminating one chip. Below left top to right to bottom: DAC output, dsPIC and DAC, Burr-Brown DAC700BH

 The dsPIC is generating a ramp of 0000 to FFFF and back down again. The output on the DAC700 swings between 0V and about 10V.

13 April 2020

I've had some very moderate success with the PLL, but accurate locking is still an issue. I've decided to use the VCO on the 4046, but implement the leading/lagging comparison on the PIC24. To that end I have been divising an algorithm to determine if an input signal is lagging or leading a reference signal.

I create a "measurement window" using the timer interrupt. During this "window" I wait to see which signal has the first rising edge. Depending on which signal has the first rising edge, either the VCO or the reference, I can determine if the VCO is leading or lagging the reference signal. I shall code this tomorrow and see what happens.

15 April 2020

After much struggling and asking on forums, below is a confirmed working code example of INT1 being used to trigger on the rising edge of an input signal on pin 17 of a 28 pin dsPIC33FJ128GP202. This should also work on a PIC24. Notice the IOLOCK lock/unlock sequence for the PPS (Peripheral Pin Select) pin assignment. This works with the XC16 compiler hence the use of <xc.h.>

TIMEBASE.zip

above is the external INT1 being triggered during the data frame clock run-in

Now that I have an interrupt service routine triggering at the right time, I can write the software to determine which of two signals is lagging or leading. The paper design is shown under 13 April 2020. Once I am able to make a lead/lag measurement I can use a DAC to control the VCO in the 4046 to bring my local clock and the clock from the data frame (video line) into sync. This will then provide me with a local system and playback clock. Getting the clock out is a vital part of the decoder system and the only part that is really still an unknown.

18 April 2020

I have had some success measuring the period of the clock run-in an reproducing it using the PWM module. As can be seen below the period of the clock run-in and the PWM signal is the same although there is a curious variability in the phase or something. Picture taken off of the screen of a 30 year old digital scope meter. I need to freeze the signals to check them. Look towards the right and you'll see the two signals' periods line up although I'm not sure what's happening on the left. I'm hoping there is a variability in the RC clock I'm using on the dsPIC at the moment. I should "close the loop" and have the PIC measure the PWM output and the clock run-in and match them.

20 April 2020

Whoohoo! Got the analog PLL working thanks to some online calculators. Below are the values I used. the circuit and the scope trace. I learned so much in the process of making this PLL. I'm using a 2nd order loop filter now since it is quicker to build.

21 April 2020

Another clean PLL lock! The clock reference is highlighted in yellow with the PLL VCO output below. Frequency is 1.2348MHz, C1=6.8pF, R2=150K, C2=22pF, Charge Pump Current =  0.3mA, Kvco=0.017394MHz/V. VCO section R1=220K, R2=14.5K, C1=470pF.

3rd Order Loop Filter

 clock reference lines up with VCO output, R2 = 14.7K

24 April 2020

I connected up another dsPIC in decoder configuration, feeding it the data frame and sync pulse from the encoder unit. I also added a TDA1545 DAC. I'm getting an output stereo signal, but there are some anomalies that'll have to be debugged. At least I have it 95%. Below, the decoder unit with DAC is in the top left corner with the rest of the board occupied by the encoder unit. The experimental PLL is bottom right. I have learned a lot in the last month and also brushed up on my coding and debugging skills. Overcoming the engineering challenges one by one has increased my confidence. We're still in lockdown and it's challenging building this system since I have to scavenge parts sometimes.

Software Archive


Video of current sound output above.

25 April 2020

I have a theory as to what is happening. The decoders' FIFO buffer runs dry because it is too small, 1024 bytes. Considering that one TV frame stores 294 x 6 = 1764 bytes, 1024 bytes is too little to compensate for the gaps in the data stream between fields. I also just can't make the FIFO buffer bigger. I'm using DMA to write the audio data out to the DAC so as not to interrupt the SPI process. DMA memory space is only 1024 words (16 bit). If I forego DMA I run into trouble with SPI and DCI fighting for CPU time. I may have to ditch DMA and try to overclock the dsPIC. This problem may take some time to figure out. I'm going to pause the project here. Due to the lockdown I cannot get the components I need to go further.

I'm planning to build hardware implementations of both the decoder and the encoder because right now it's a case of software. I feel the hardware has been sorted out.

28 April 2020

Video of decoder sound output showing phase distortion most likely caused by buffer under-run

29042020_archive.zip

30 April 2020

PROGRESS!! I'm busy testing the decoder by reading stored samples from RAM as if it was using a FIFO buffer with sound samples. Previously I had not been able to run the DCI and SPI concurrently in the decoder circuit when using normal SRAM instead of the DMA RAM. Tweaking the interrupt priorities seemed to do the trick, but I now have to test to see if it'll read in audio samples correctly.

SPI Read clock (top) from the decoder neatly aligned with incoming data signal (bottom)

Output from DAC. There is no actual break in the signal it is the camera shutter.

SPI Read clock (top) neatly aligned with incoming data signal (bottom). There is a ghostlike signal at the top that could indicate an instability.

30042020_decoder.zip

I tried but cannot get the DCI and SPI to dance together. I am going to try a different approach. I have some Cypress Semiconductor CY7C429 asynchronous FIFO buffers. I would like to use these as a shared memory space between two dsPIC chips. One to receive and decode incoming data frames via SPI and one to transmit audio samples to the DAC via DCI. The first dsPIC will place samples into the FIFO buffer and the second will remove data from the FIFO buffer. If the approach works I can get bigger 7C433 4K FIFO chips. I can also try a faster and more modern dsPIC33 like the dsPIC33EP series. The newer ones can have any part of the SRAM used for DMA and they also run much faster 70MIPS+.

Decoder Mark 2 is one possibility I can try...

2 May 2020

Fiddled a bit with code. No progress.

02052020_decoder.zip

3 May 2020

While meditating it occurred to me that instead of adding another level of complexity with the decoder board Mark 2, let me first re-factor my existing code to streamline it. I have a number of while loop polling states that take place. I want to remove these and replace them with interrupts. That way I can free up CPU cycles and perhaps get the system to work without DMA and using regular SRAM for the FIFO buffer.

 

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